ENGINEERING SOLUTIONS

Custom Access Solutions

Bespoke aluminium access solutions designed to AS/NZS standards, engineered around your site, your workflow and your compliance brief.

  • AS/NZSStandards Compliant
  • 27yrsCustom Design History
  • ISO 9001:2015Certified Process
  • Lifetime Structural Warranty
Tailored to Your Brief

A solution for every
access challenge.

Star Aluminium custom access solutions

Star Aluminium aims to offer a solution for every customer request and enquiry. We produce quality, safe and durable products for our customers to use confidently across multiple jobs, consulting with you to understand the primary purpose of the equipment, the work you’re completing and how our tailored products and services can deliver the best outcome.

All Star Aluminium custom products are manufactured to Australian Standards including AS/NZS 1170.0-2002, AS 1657-2013 and AS/NZS 1892.1:1996, the same compliance basis that backs the standard product range.

“Whether it is a custom-made product range or last-minute assistance for a tricky problem, our skilled and professional team at Star Aluminium will work with you to find the most appropriate solution.” (Ali Aydin, Managing Director)

Our Custom Solutions Range

Four specialised custom solution streams, each engineered to a site-specific brief, manufactured in-house, backed by a Lifetime Structural Warranty.

Brief Outside The Catalogue?

Engineered aluminium access tailored to your site conditions, concept, design, fabrication and delivery from the in-house team.

  • ISO 9001:2015 Audited Process
  • Australian Standards (AS/NZS) Compliant
  • Lifetime Structural Warranty
Get A Quote No obligation, response within 24 hrs

Frequently Asked Questions

What makes a project "custom" at Star Aluminium?

A custom project starts where the standard product range ends. If your site geometry, operational requirement or compliance brief cannot be met by a standard product, our engineering team will design a solution from scratch, using the site footprint, asset documentation and compliance standard as the design basis.

What types of custom access systems can be designed?

Custom systems include crossover platforms for conveyor and plant equipment, gangways for tanker, rail and marine loading bays, aluminium walkways for roof and plant deck access, and purpose-built height access platforms and stair towers for specific machinery or structures.

How is a custom access solution scoped and quoted?

The process begins with a site assessment or technical brief. Our consultants evaluate access requirements, operational risks and compliance obligations, then produce a concept design for review. A formal quotation follows once the design scope is confirmed.

What compliance standards apply to custom access solutions?

All custom solutions are designed to AS 1657, AS/NZS 1170.0-2002, AS/NZS 1892.1 and other applicable Australian Standards. ISO 9001:2015 quality management applies throughout design and fabrication. Compliance plates and documentation are issued at handover.

What warranty applies to custom-engineered products?

All Star Aluminium custom products carry a Lifetime Structural Warranty. This applies to the structural integrity of the fabricated solution when operated within the design load parameters and maintained per the product specification.

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