OUR SOLUTIONS

Automation Solutions

Star Aluminium provides specialised height safety and access systems designed to integrate with automated production and sorting lines, backed by our Lifetime Structural Warranty.

  • 27 yrs Since 1999
  • ISO 9001:2015 QMS Manufacturing
  • Manufactured to Australian Standards
  • Lifetime Structural Warranty
Automation Solutions

Access engineered
for automated lines.

Access engineeredfor automated lines.

Since 1999, Star Aluminium has been a leading provider of custom height safety solutions, specifically supporting the requirements of the automation industry. We recognise that automated systems require specialised access for maintenance and operational checks without disrupting the flow of production. Our range of crossovers and integrated platforms is engineered to provide safe, intuitive movement over conveyors and sensitive machinery, ensuring that technical teams can perform essential tasks with total stability.

Every solution we provide is designed and built within an ISO 9001:2015 certified quality management framework, ensuring our internal processes deliver the consistency and accuracy required for modern automated facilities. We combine over 27 years of fabrication experience with advanced machining to create smart, efficient access systems that help your operations reach new heights of success.

Star Aluminium provides specialised height safety and access systems designed to integrate with automated production and sorting lines. Backed by our Lifetime Structural Warranty, we focus on engineering durable crossovers and platforms that support operational uptime while maintaining personnel safety in high-tech industrial environments.

Smart Access for High-Tech Facilities

We focus on delivering practical, integration-ready systems that fit into your existing automation workflows without disrupting production cycles.

01

ISO 9001:2015 Quality Management

Operating under a certified quality management system to guarantee that every support structure meets strict international quality protocols.

02

Lifetime Structural Warranty

Standing behind the integrity of our builds to ensure long-term operational peace of mind for all integrated access components.

03

Seamless Line Integration

Engineering custom crossover platforms and stairs that facilitate safe movement around and over conveyor systems without interrupting automation cycles.

04

Specialised Maintenance Access

Providing stable, high-reach platforms designed for technical teams to reach critical machine components for upkeep and tweaking settings.

05

Bespoke Technical Engineering

Working closely with automation providers to develop custom-designed aluminium structures that fit specific site layouts and machinery configurations.

06

WHS & Code Compliance

Ensuring all access systems meet relevant building codes and safety regulations for high-traffic, automated industrial zones.

Bring Us Your Access Brief

End-to-end aluminium access partner, from custom design through to after-sales support.

  • ISO 9001:2015 Audited Process
  • Australian Standards (AS/NZS) Compliant
  • Lifetime Structural Warranty
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Frequently Asked Questions

What access challenges do automated facilities present?

Automated facilities often require personnel to safely access elevated conveyor lines, sorting equipment and control panels without interrupting production. Standard platforms rarely fit the spatial constraints of automated plant, so custom-engineered solutions are needed.

Can platforms be designed to clear conveyor frames and moving equipment?

Yes. Our engineering team designs access systems around the specific geometry of your conveyor layout, equipment clearances and maintenance access points. Drawings are reviewed against your plant layout before fabrication.

What safety features are standard on automation access systems?

Standard features include full-perimeter handrails to AS 1657, anti-slip deck surfaces, self-closing gates and load-rated toe boards. Systems are designed to AS/NZS safety regulations for high-traffic industrial zones.

Are your automation access platforms compliant with Australian Standards?

Yes. All platforms are designed and manufactured to AS 1657, AS/NZS 1170.1 and other applicable Australian Standards. ISO 9001:2015 quality management applies throughout the fabrication process.

What is the warranty on automation access equipment?

All Star Aluminium access systems carry a Lifetime Structural Warranty. The warranty applies to both the structural frame and attached safety components when used within the rated load and operational parameters.

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