Staraluminium.com.au

Tank Access Stair Tower Solutions

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Star Aluminium Custom TANK access STAIR TOWER

Star Aluminium tank stair towers are purpose-built solutions engineered for safe, efficient and long-term access to tanks, silos, rooflines and elevated equipment. Unlike generic pre-made structures, each tower is custom-designed to suit your exact tank spacing, height, clearance requirements and site conditions. Whether you’re working across water treatment plants, agriculture, mining, manufacturing or bulk storage facilities, our towers deliver secure access built for Australian industrial environments.

Custom Engineered for Your Tank Layout

TANK STAIR TOWERS – KEY FEATURES
Aluminium tank stair towers engineered for safe, repeatable access to tanks, silos and elevated plant across Australian worksites.
1
Custom engineered

Tank Layout Optimised

  • Designed around real tank spacing.
  • Landings align with hatches and walkways.
  • Smoother operator workflow.
2
Aluminium

Material Durability

  • Marine-grade alloy sections.
  • Ideal for coastal / wet sites.
  • Lower maintenance burden.
3
Safety

Safe Multi-Level Access

  • Non-slip treads & grating.
  • Full guardrail protection.
  • Confident movement between levels.
4
Install

Fast Install & Upgrades

  • Prefabricated stair tower modules.
  • Expandable layout as tanks grow.
  • Future-compatible with walkways.
HOW WE DELIVER YOUR TANK STAIR TOWER
From first measurements on site through to a prefabricated aluminium stair tower installed on your tank farm, each stage is designed to be predictable, safe and easy to manage.
1

Site & Requirements Capture

  • We start with your tank layout, access routes and WHS requirements.
  • Photos and measurements confirm how the site really operates.
  • Any shutdown or access constraints are identified early.
2

Concept & Tower Layout

  • A practical tower, landing and bridge layout is mapped out around operator routes.
  • Clear separation between access, traffic and process equipment.
  • Concept shared with your team for feedback and refinement.
3

Engineering & Prefabrication

  • The design is detailed for aluminium fabrication and site loads.
  • Modules are broken down for efficient transport and lifting.
  • Drawings and documentation issued for your review and approvals.
4

Delivery & Installation

  • Modules arrive labelled and ready to install with minimal hot works.
  • Scope to extend the system as new tanks or walkways are added.
  • Final checks confirm the tower matches the agreed access plan.

Every site is different — tank spacing varies, concrete pads don’t match, roof access points shift, and local safety requirements change from project to project. Star Aluminium designs stair towers specifically for these variations.

Custom design options include:

  • Tailored tower height (single or multi-level)

  • Custom landing positions to match tank manholes, hatches or roof walkways

  • Straight, U-shape, L-shape or wrap-around stair geometry

  • Catwalk connections between tanks

  • Adjustable footings for uneven surfaces

  • Integrated platforms for inspection or sampling points

  • Adaptable handrail and guardrail configurations

This ensures your access system is not only compliant — but also optimised for the way your operators work.

Engineered Aluminium for Harsh Australian Conditions

Tank farms, processing plants and remote facilities face constant exposure to moisture, chemicals and weather. That’s why Star Aluminium structures are built using industrial-grade, corrosion-resistant aluminium, providing a stronger, lighter and longer-lasting solution than painted or galvanised steel.

Advantages of aluminium access towers:

  • No rusting, blistering or coating breakdown

  • Lightweight components for easier handling

  • Built for coastal, agricultural and industrial environments

  • Long lifecycle with minimal maintenance

  • Non-slip grating for wet or dusty conditions

From food production to wastewater facilities, these towers maintain their structural integrity year after year.

Modular Build, Custom Outcome

Star Aluminium combines modular engineering principles with a bespoke design approach. This allows us to deliver custom layouts without the delays of fully one-off fabrication.

How the hybrid design works:

  • Pre-engineered tower frames

  • Modular stair runs

  • Standardised handrail components

  • Custom landings, bridge spans or height adjustments

  • Site-specific anchors and attachment points

This approach provides the perfect balance:
Fast assembly + fully tailored geometry.

Ideal for Tight Spaces and High-Clearance Applications

Australian tank installations rarely offer wide-open access areas. Our stair towers are designed to slot into confined spaces, narrow gaps between tanks, and elevated zones requiring long bridge spans.

Suitable for:

  • Twin-tank crossovers

  • Silo-to-silo catwalk access

  • Roof-mounted equipment inspection

  • High-set tank platforms

  • Restricted access sites with limited installation space

  • Elevated rural or industrial tank farms

We can model your setup digitally and design a tower that fits perfectly the first time.

Safety-Ready and Compliant

Star Aluminium can design your system to meet the access and edge protection requirements relevant to your state or facility.

Safety inclusions:

  • Full-height guardrails and mid-rails

  • Non-slip stair treads and grating

  • Stable structural bracing

  • Integrated kickplates on landings

  • Secure platform access and transitions

  • Optional cage ladder or ladder module integration

If your facility requires engineering documentation or load certification, it can be provided.

Final Overview

Star Aluminium tank stair towers deliver a custom-engineered, corrosion-resistant and operationally efficient access solution for industrial sites across Australia. From tank bridging and roof access to multi-level inspection towers, every system is tailored to your workflow, site layout and safety obligations.

Whether you’re upgrading outdated access systems or building a new facility, we create stair towers that are stronger, safer and built precisely for your needs.

AFTERCARE & MAINTENANCE

Protecting the safety of our customers is a priority for us at Star Aluminium and we ensure all products are manufactured to meet both Australian Manufacturing Standards as well Safety Standards.

Our products feature a compliance plate in conjunction with engineering certification.

Our standard products comply with OH&S requirements, have a lifetime structural warranty.

Every month, we recommend that you inspect every working platform to make sure they are safe for use.

Check the platform’s surface and weld points in order to ensure there is no external damage or corrosion from weather conditions that can cause a safety issue.

If any damage is found on the equipment when checking your monthly inspection routine please mark the equipment as “out of service” and call us so we may discuss what needs to be repaired.

FAQ

Are Star Aluminium tank stair towers fully custom-designed?

Yes. Every tower is engineered to suit your exact tank spacing, height, access points and site constraints. We design each structure around your tanks, catwalks, rooflines and operational workflow—ensuring a perfect fit without forcing your facility to adapt to a generic product.


Can stair towers be installed between closely spaced tanks?

Absolutely. Our aluminium towers are ideal for narrow gaps and confined industrial layouts. We can design straight, offset or multi-level towers that fit precisely between tanks, silos or processing vessels.


Do the towers require welding during installation?

No on-site welding is required. All structural welding is completed in the factory, and the system arrives as bolt-together components. This eliminates hot-works permits, site shutdowns and fabrication delays.


Are aluminium stair towers strong enough for industrial tank farms?

Yes. Industrial-grade aluminium provides exceptional strength-to-weight performance. It won’t rust or blister, and it handles wet, chemical or coastal environments far better than painted mild steel.


Can tank stair towers connect to catwalks or walkways?

Yes. Towers can integrate with aluminium catwalks, bridge spans or rooftop walkways to create a continuous access route across your tanks or processing area.


Do the towers support multi-level access?

They do. We can design single-level, double-level or multi-storey stair towers with platforms, landings and directional changes positioned exactly where you need them.


How long does installation take?

Because towers are delivered as prefabricated modules, most installations are completed far faster than traditional steel structures. Even large towers can typically be assembled within a short window, minimising operational downtime.


Are Star Aluminium stair towers compliant with Australian safety requirements?

Yes. Systems are designed to align with relevant access safety expectations for industrial sites. Guardrails, mid-rails, kickplates, non-slip grating and engineering certification can be provided whenever required.


Do they suit remote or rural tank installations?

Definitely. Aluminium’s lightweight properties make it ideal for remote locations where crane access is limited. The corrosion resistance also suits agricultural, water treatment and mining environments.


Can these structures be relocated in the future?

Yes. Their modular bolt-together format allows towers to be moved, reassembled or adjusted as your facility changes—perfect for expanding tank farms or upgrading older access systems.


Do the towers work for rooftop access as well?

Yes. Many customers use the same stair tower modules for reaching roof-mounted plant equipment, ventilation systems and inspection points.


What kind of maintenance is required?

Very little. Aluminium does not rust or require repainting. Routine inspections of bolts, footings and handrails are generally all that’s needed.

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