Aluminium Work Platform Ladders
Safe, welded aluminium work platforms that give your team stable access for maintenance, inspections and day-to-day tasks.
CUSTOM DESIGN SERVICES
Custom Aluminium Access Platform Design
Project gallery & videos
Explore recent custom aluminium access platforms and see how they work in real projects.
Design is where every safe, practical and compliant aluminium platform begins. At Star Aluminium, we turn early concepts, rough sketches and site photos into fully detailed access solutions that are engineered for Australian worksites. Our process focuses on safety, usability and manufacturability, ensuring your design flows smoothly from concept to CAD and then into fabrication without surprises.
• Australian-owned manufacturer specialising in aluminium access platforms, stairs and walkways
• Designs aligned with AS 1657, WHS expectations and typical site workflows
• CAD documentation refined specifically for aluminium fabrication and on-site installation
• Fast, practical design adjustments informed by decades of industry experience
• Clear communication from concept to delivery, supported by our Melbourne-based team
• Ability to integrate with our installation guidance and after-sales service programs
Design is where every safe, practical and compliant aluminium platform begins. At Star Aluminium, we turn early concepts, rough sketches and site photos into fully detailed access solutions that are engineered for Australian worksites. Our process focuses on safety, usability and manufacturability, ensuring your design flows smoothly from concept to CAD and then into fabrication without surprises.
• Australian-owned manufacturer specialising in aluminium access platforms, stairs and walkways
• Designs aligned with AS 1657, WHS expectations and typical site workflows
• CAD documentation refined specifically for aluminium fabrication and on-site installation
• Fast, practical design adjustments informed by decades of industry experience
• Clear communication from concept to delivery, supported by our Melbourne-based team
• Ability to integrate with our installation guidance and after-sales service programs
Project gallery & videos
Explore recent custom aluminium access platforms and see how they work in real projects.
What You Can Expect From Our Custom Access Design
1
Customer-Supplied Concepts
Most custom aluminium platforms start from your own drawings, sketches or site photos. We build from what your team already knows about the site.
2
Layout Review & Safety Feedback
We check your concept against access, workflow and WHS requirements, and highlight any areas that may need attention on an Australian worksite.
3
CAD Refinement For Manufacture
Our design team adjusts and details your drawings so the aluminium platform is practical to build, easy to install and fit-for-purpose.
4
Smooth CAD-To-Fabrication Handover
Approved CAD files flow straight into fabrication, giving you consistent, repeatable builds across your fleet or facility.
What We Need From You to Begin the Design
Most successful custom platforms start with information your team already holds.
By sharing this early, we ensure the concept stays aligned with your internal requirements and project constraints.
• Existing drawings, hand sketches or mark-ups
• Site photos showing the real-world environment, approach paths and access patterns
• Key requirements such as load ratings, clearances and frequency of use
• Any internal engineering standards or approval steps we must follow
• Notes on maintenance access, workflow considerations or safety concerns
This early context helps us shape a design that works in practice—not just on paper.
Design Process – From Drawings to Finished Aluminium Platform
Step 1
Initial Enquiry & Concept
You send through your drawings, sketches or concept along with basic site information and photos of the area.
Step 2
Site Details & Clarifications
We confirm key dimensions, clearances, loads and access frequency with your team so the design fits the worksite.
Step 3
Layout Review
We review your layout for access, workflow and safety, and flag any changes needed for a safer, smoother custom platform.
Step 4
CAD Updates & Detailing
Agreed changes are built into updated CAD files with clear dimensions, notes and detailing ready for manufacture.
Step 5
Final Drawing Approval
You or your engineer review and approve the final drawings before any aluminium is cut or welded.
Step 6
Fabrication
Our workshop manufactures directly from the approved CAD files for accurate, repeatable aluminium builds.
Step 7
Delivery / Installation
The completed custom platform is delivered ready for installation on site, in line with the approved drawings.
CAD Refinement and Ready-to-Build Documentation
Once the layout is agreed, we produce detailed CAD drawings that are fully dimensioned, buildable and compliant.
These are structured to move directly into fabrication with minimal interpretation required.
• 2D and 3D CAD updates based on your feedback
• Detailed notes on handrails, gates, treads, kickplates and fixing points
• Build-ready drawings aligned with aluminium fabrication methods
• Clear revision control so your engineer can sign off each stage
• Accurate, repeatable documentation for multi-site or multi-unit rollouts
CAD refinement is where safety, practicality and manufacturability all come together.
From Approved Drawings to Fabrication
After final approval, the signed-off drawings flow directly to our workshop.
Using a single source of truth minimises rework, ensures consistency and reduces lead times.
• Fabrication based on your approved CAD package
• CNC-cut aluminium components for dimensional accuracy
• Repeatable process ideal for fleets, facilities and multi-stage projects
• Predictable timeline from sign-off to delivered product
• Supported locally by our Melbourne manufacturing team
At this stage, the design is not just theoretical — it becomes a physical, purpose-built platform.
Why Australian Teams Choose Star Aluminium
Our design approach is shaped by real-world experience across aviation, transport, manufacturing, utilities and construction sites throughout Australia.
We understand what works, what doesn’t, and how to design aluminium platforms that withstand intensive industrial use.
• Proven track record in custom aluminium access systems
• Practical, field-tested design decisions
• Local manufacturing reduces delays and improves communication
• Safer, smarter platforms built for Australian conditions
• Full lifecycle support with inspections, repairs and after-sales service
For more information, you can also review our After-Sales Service page or explore additional custom solutions across our product range.
Ready to Begin Your Custom Design?
If you have drawings, sketches or even a rough concept, our design team can turn it into a safe, compliant and fully buildable aluminium platform.
We work closely with engineering teams, facility managers and project coordinators to ensure every outcome meets real-world site needs.
Industries
Different Australian industries face very different access, safety and maintenance challenges.
Because of this, our custom aluminium platform design process adapts to the environment you operate in — whether it’s aviation, transport, manufacturing, utilities or heavy industrial sites.
Aviation & Airports
Aircraft maintenance, refuelling and daily inspections require safe, non-conductive and lightweight equipment.
Our aviation-ready aluminium platforms are designed to minimise risk around sensitive equipment while improving workflow for line maintenance teams.
• Non-slip surfaces and fall-prevention layouts
• Clearances for fuselage, wing and engine access
• Lightweight modules for rapid repositioning
• Built to suit CASA compliance expectations
• Integration with our custom Aircraft Access Platforms
Transport, Logistics & Fleet Workshops
Transport yards and fleet depots require stable, durable access systems that can handle constant daily use.
Our platforms are designed for truck servicing, trailer inspection and depot maintenance work.
• Mobile, lockable castor options
• Heavy-duty treads and handrails
• Safe access to trailers, tankers and buses
• Integration with Truck Access Platforms.
Manufacturing & Industrial Plants
Production lines often require custom-fit platforms that integrate directly around machinery, conveyors and service points.
We design platforms that support uptime, efficiency and safe maintenance access.
• Fit-for-purpose designs matched to machinery layout
• Kickplates, gates and handrails tailored to your workflow
• Aluminium construction reduces weight and corrosion issues
• Seamless integration with our Modular Access Systems.
Utilities, Water Treatment & Chemical Sites
Sites with large tanks, confined areas and variable terrain need stable access that withstands harsh environments.
Our custom aluminium solutions provide reliable, corrosion-resistant platforms designed around each specific site condition.
• AS/NZS 1657-compliant stair and platform systems
• Safe access for routine inspections and servicing
• Adjustable legs for uneven ground
• Relevant to our Tank Stair Towers & Walkways
Construction & Civil Projects
Construction teams rely on fast installation, safe movement and durable systems that can survive tough site conditions.
Our aluminium platforms provide non-corrosive, lightweight and safe access on active sites.
• Lightweight components for fast, on-site handling
• Durable welds suitable for multi-project use
• Compatible with temporary or semi-permanent installations
• Works alongside our Stair Platforms & Work Platforms
Public Infrastructure, Councils & Government Projects
Public access zones need solutions built for long-term durability, safe pedestrian handling and compliance.
We tailor aluminium platforms, steps and access systems for public facilities, maintenance teams and asset managers.
• Anti-slip surfaces for all-weather safety
• Long service life with minimal maintenance
• Custom fabrication suitable for parks, depots and utilities
• Related solution: Custom Fabrication Services
Your Project Journey with Star Aluminium
You are currently viewing: Design. From here, you can explore how your project flows through manufacturing, installation, delivery and long-term support.
You are here
Step 1
Design
Concept development, layout refinement and CAD detailing tailored for Australian worksites.
Step 2
Manufacturing
Australian-made aluminium fabrication using your approved CAD package for consistent, repeatable builds.
Step 3
Installation
On-site assembly support and guidance so the platform fits exactly as it was designed.
Step 4
Delivery
Site-ready delivery and practical logistics planning that align with your project schedule.
Step 5
After-Sales Service & Support
Ongoing inspections, servicing and long-term support for every Star Aluminium platform – closing the loop from design through to lifecycle care.
Send us your enquiry
We’ll get back to you as soon as possible.
Send us your enquiry
We’ll get back to you as soon as possible.
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If you have a project that needs a quality height access solution that’s built to last, call us today OR click the QUICK QUOTE button
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